AI Development

Warehouse Intelligence: 47% Fewer Stockouts Across 14 Sites

A multi-site fulfilment operator

Warehouse Intelligence

Brief

An intelligent warehouse management system combining demand forecasting, OCR-powered receiving and real-time stock tracking, deployed across 14 fulfilment centres.

−47%
Stockouts
14
Warehouses
<3s
Invoice → Stock

Problem

Receiving depended on someone typing supplier invoices into a system, which meant stock levels were always slightly wrong and always slightly late. Reordering was based on those numbers, so stockouts were structural rather than occasional.

Solution

  • An OCR pipeline that ingests supplier invoices and updates stock in under three seconds, removing the manual keying step entirely.
  • Demand forecasting that reorders against predicted movement rather than last month’s figures.
  • A mobile picker app with barcode and voice-pick, so floor staff are not walking back to a terminal.
  • An operations dashboard with anomaly detection on stock velocity and shrinkage, surfacing problems while they are still small.

Result

Stockouts fell 47% across 14 warehouses, and invoice-to-stock time dropped to under three seconds from what had been a manual data-entry queue.

Under the hood

ForecastingProphet demand models
Document AIOCR invoice ingestion pipeline
BackendPython, Django, PostgreSQL, Celery
OperationsAnomaly detection on velocity and shrinkage
More Work

Other systems we have shipped.

Considering something similar?

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